Falcon Metals & Forgings

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Waldwick, NJ

Falcon Metals & Forgings is a leading manufacturer and supplier of high-quality metal products and forgings. The company offers a wide range of products and services to various industries, including aerospace, defense, automotive, and medical.

The Forgings division of Falcon Metals & Forgings specializes in producing custom forged components using a variety of materials, including titanium, aluminum, stainless steel, nickel, and other exotic alloys. They use advanced forging techniques, including closed-die forging, open-die forging, and ring rolling, to produce components of various sizes and complexities.

Falcon Metals & Forgings has state-of-the-art manufacturing facilities that are equipped with the latest technology and equipment. Their experienced team of engineers, metallurgists, and technicians uses advanced computer-aided design (CAD) software and simulation tools to optimize designs and ensure that the components meet all necessary performance requirements.

The company places a strong emphasis on quality and reliability. Their Quality Control team uses advanced inspection techniques, including ultrasonic testing and X-ray inspection, to detect any defects or anomalies in the components. Falcon Metals & Forgings has also implemented a rigorous quality management system that ensures all components meet or exceed the strictest industry standards.

In addition to producing high-quality forged components, Falcon Metals & Forgings also offers a range of value-added services to support their customers' needs. They provide custom design and engineering services, working closely with customers to develop components that meet their exact specifications. They also offer heat treating, machining, and finishing services to provide components with the required mechanical properties, surface finishes, and tolerances.

Falcon Metals & Forgings' commitment to quality, innovation, and customer satisfaction has made them a preferred supplier for many leading companies worldwide. Customers can rely on Falcon Metals & Forgings to deliver high-quality, reliable, and innovative solutions that meet their needs.

Leading Forgings Companies

Ferralloy Inc.

All Metals & Forge Group, LLC

Anderson Shumaker Company

Lenape Forged Products Corp.

Bula Forge & Machine, Inc.

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Forging Power Pages

Aluminum Forging

Aluminum forging is a method for processing aluminum alloys using pressure and heat to form high strength, durable products. The process of aluminum forging involves pressing, pounding, and squeezing an aluminum billet, workpiece, or cylinder under great pressure to create parts that have high strength...

Cold Forging

Cold forging is a metal shaping & manufacturing process in which bar stock is inserted into a die and squeezed into a second closed die. The process, completed is at room temperature or below the metal‘s recrystallization temperature to form a metal into a desired shape or configuration...

Copper & Brass Forging

Copper and brass forging is the deformation of copper and brass for the purpose of manufacturing complex and intricate shapes. The temperature at which copper and brass are forged is precision controlled and monitored due to their...

Drop Forging

Drop forging is a metal working process that shapes and forms a metal bar or billet placed between two dies. The metal piece is compressed, under great force, into the form and shape of the dies to produce a product or component...

Forging

Forging is a metal working process that manipulates, shapes, deforms, and compresses metal to achieve a desired form, configuration, or appearance outlined by a metal processing design or diagram...

Forging Steel

Forging steel is a manufacturing process used to shape steel by using localized compressive forces, which include hammering, pressing, and rolling. It is a widely used method for producing high quality steel products with exceptional tolerances. The steel for forging is produced...

Open vs Closed Die Forging

In this article, there are key terms that are typically used with open and closed die forging and it is necessary to understand their meaning. Forging is a process in manufacturing that involves pressing, hammering, or...

Rolled Ring Forging

Rolled ring forging is a metal working process that involves punching a hole in a thick, solid, round metal piece to create a donut shape and then squeezing and pressuring the donut shape into a thin ring...

What is Forging?

The ancient art of forging falls into two distinct categories – hot and cold where hot forging has been around for centuries while cold did not begin until the industrial revolution of the 19th Century. Though they are quite different ...

Aluminum Casting

Aluminum casting is a method for producing high tolerance and high quality parts by inserting molten aluminum into a precisely designed and precision engineered die, mold, or form. It is an efficient process for the production of complex, intricate, detailed parts that exactly match the specifications of the original design...

Types of Casting Processes

The casting process is an ancient art that goes back several thousand years to the beginning of written history. The archeological record has finds that document the use of the casting process over 6000 years ago around...

Sand Casting

Sand casting is a manufacturing process in which liquid metal is poured into a sand mold, which contains a hollow cavity of the desired shape and then allowed to solidify. Casting is a manufacturing process in which...

Falcon Metals & Forgings